Though water jet cutting method
is regarded as a very economic and time effective process, the desired output
can only be achieved if the water used in the method is compatible with the
equipment and the materials to be cut.
Dissolved solids
The first thing that has to be
done is to filter out all types of dissolved solids before it can reach the
cutting head or pressure line of the equipment. The contaminants which comprise
of dissolved and suspended solid particles are measured in ppm or parts per
million.
The grade of the water provided
to the intensifier pump can affect the service longevity of the water jet
equipment. A high concentration of total dissolved solids or TDS can accelerate
the wearing away of the parts that come in close contacts with the water
because of the high level of abrasiveness caused due to TDS content.
Suspended solids
In addition to the total
dissolved solids, water should also be filtered for suspended solids which can
easily be trapped by a filter. These contaminants contain a variety of
different materials that includes decaying plant and animal matter, industrial
wastes, silt etc.
If water is not properly
filtered, these components can also lessen the lifespan of the equipment as
also affect the workability of the nozzles and seals. They can also act as an
abrasive if they get an access to the high-pressure stream and in turn, damage
the pressure controlling equipment.
PH level
Though listed in the third row,
this aspect is as important as the previous ones. If the water used has a low
pH content, then the acidic properties can wear out the high-pressure tubing
needing it to be replaced more often by water
jet cutting services St Louis than required. Likewise, if the water
content at a higher pH level, it can cause accumulation of calcium carbonate in
the inner surface of the pressure tubing. This accumulation can eventually
damage the water-jet aperture. So the water used should have an optimum pH
level of 7 which is an intermediary of the two extremes. Sometimes water
softener is also added by water jet cutting services to
regulate the pH level of the water, which is an easy solution and advised by
most water-jet technicians.
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